Merge branch 'refactor/counts-dashboard'

New module for tracking production consumption with lot scanning:
- Admin configuration for process types (AD WIP, etc.)
- Dynamic table creation per process
- Flexible header/detail field definitions with Excel cell mapping
- Duplicate detection with configurable key field
- Staff scanning interface with duplicate warnings (same session/cross session)
- Excel export using uploaded templates with multi-page support
- Template settings for rows per page and detail start row

AI Prompt.txt

@@ -30,8 +30,9 @@ Long-term goal: evolve into a WMS, but right now focus on making this workflow r
 6) **Verify safety.** Warn me before destructive actions (delete/overwrite/migrations). Offer a safer alternative.
 7) **Evidence-based debugging.** Ask for exact error text/logs and versions before guessing.
 8) **CSS changes:** Ask which device(s) the change is for (desktop/mobile/scanner) before editing. Each has its own file.
-9) **Database changes:** The app auto-initializes the database if it doesn't exist. Schema is in /database/init_db.py.
+9) **Docker deployment:** Production runs in Docker on Linux (PortainerVM). Volume mounts only /app/database to preserve data between updates.
-10) **Docker deployment:** Production runs in Docker on Linux (jisoo). Volume mounts only /app/database to preserve data between updates.
+10) Database changes: Never tell user to "manually run SQL". Always add changes to migrations.py so they auto-apply on deployment.
+
 
 ## How you should respond
 - Start by confirming which mode we’re working on: Cycle Count or Physical Inventory.
@@ -43,10 +44,10 @@ Long-term goal: evolve into a WMS, but right now focus on making this workflow r
 ## Scanlook (current product summary)
 Scanlook is a web app for warehouse counting workflows built with Flask + SQLite.
 
-**Current Version:** 0.11.3
+**Current Version:** 0.13.0
 
 **Tech Stack:**
-- Backend: Python/Flask, raw SQL (no ORM)
+- Backend: Python/Flask, raw SQL (no ORM), openpyxl (Excel file generation)
 - Database: SQLite (located in /database/scanlook.db)
 - Frontend: Jinja2 templates, vanilla JS, custom CSS
 - CSS Architecture: Desktop-first with device-specific overrides
@@ -63,6 +64,7 @@ Scanlook is a web app for warehouse counting workflows built with Flask + SQLite
 - /database/ (scanlook.db, init_db.py)
 - db.py (database helper functions: query_db, execute_db)
 - utils.py (decorators: login_required, role_required)
+- migrations.py (database migration system)
 
 **Key Features (implemented):**
 - Count Sessions with archive/activate functionality
@@ -74,6 +76,8 @@ Scanlook is a web app for warehouse counting workflows built with Flask + SQLite
 - Session isolation (archived sessions blocked from access)
 - Role-based access: owner, admin, staff
 - Auto-initialize database on first run
+- Consumption Sheets module (production lot tracking with Excel export)
+- Database migration system (auto-applies schema changes on startup)
 
 **Two count types:**
 1. Cycle Count: shows Expected list for the BIN
@@ -81,6 +85,18 @@ Scanlook is a web app for warehouse counting workflows built with Flask + SQLite
 
 **Long-term goal:** Modular WMS with future modules for Shipping, Receiving, Transfers, Production.
 
+**Module System (v0.13.0):**
+- Modules table defines available modules (module_key used for routing)
+- UserModules table tracks per-user access
+- Home page (/home) shows module cards based on user's access
+- Each module needs: database entry, route with access check, home page card
+- New modules should go in /modules/{module_name}/ with:
+  - __init__.py (blueprint registration)
+  - routes.py (all routes)
+  - templates/ (module-specific templates)
+- Current modules: 
+  - Inventory Counts (counting)
+  - Consumption Sheets (cons_sheets)
   
 
 ## Quick Reference

app.py

@@ -18,6 +18,7 @@ from blueprints.users import users_bp
 from blueprints.sessions import sessions_bp
 from blueprints.admin_locations import admin_locations_bp
 from blueprints.counting import counting_bp  
+from blueprints.cons_sheets import cons_sheets_bp
 from utils import login_required
 
 # Register Blueprints
@@ -26,6 +27,7 @@ app.register_blueprint(users_bp)
 app.register_blueprint(sessions_bp)
 app.register_blueprint(admin_locations_bp)
 app.register_blueprint(counting_bp)          
+app.register_blueprint(cons_sheets_bp)
 
 # V1.0: Use environment variable for production, fallback to demo key for development
 app.secret_key = os.environ.get('SCANLOOK_SECRET_KEY', 'scanlook-demo-key-replace-for-production')
@@ -36,7 +38,7 @@ app.config['PERMANENT_SESSION_LIFETIME'] = timedelta(hours=1)
 
 
 # 1. Define the version
-APP_VERSION = '0.12.1'
+APP_VERSION = '0.13.2'
 
 # 2. Inject it into all templates automatically
 @app.context_processor
@@ -52,6 +54,10 @@ if not os.path.exists(db_path):
     create_default_users()
     print("Database initialized!")
 
+# Run migrations to apply any pending database changes
+from migrations import run_migrations
+run_migrations()
+
 
 # ==================== ROUTES: AUTHENTICATION ====================
 
@@ -158,22 +164,6 @@ def admin_dashboard():
 
 
 
-@app.route('/staff-mode')
-@login_required
-def staff_mode():
-    """Allow admin/owner to switch to staff view for scanning"""
-    # Show staff dashboard view regardless of role
-    active_sessions = query_db('''
-        SELECT session_id, session_name, session_type, created_timestamp
-        FROM CountSessions
-        WHERE status = 'active'
-        ORDER BY created_timestamp DESC
-    ''')
-    
-    return render_template('staff_dashboard.html', sessions=active_sessions, is_admin_mode=True)
-
-
-
 # ==================== PWA SUPPORT ROUTES ====================
 
 @app.route('/manifest.json')

blueprints/counting.py

@@ -10,6 +10,50 @@ def get_active_session(session_id):
         return None
     return sess
 
+
+
+@counting_bp.route('/counts/admin')
+@login_required
+def admin_dashboard():
+    """Admin dashboard for Counts module"""
+    # Security check: Ensure user is admin/owner
+    if session.get('role') not in ['owner', 'admin']:
+        flash('Access denied. Admin role required.', 'danger')
+        return redirect(url_for('counting.index'))
+
+    show_archived = request.args.get('show_archived', '0') == '1'
+    
+    # This SQL was moved from app.py
+    if show_archived:
+        sessions_list = query_db('''
+            SELECT s.*, u.full_name as created_by_name,
+                   COUNT(DISTINCT lc.location_count_id) as total_locations,
+                   SUM(CASE WHEN lc.status = 'completed' THEN 1 ELSE 0 END) as completed_locations,
+                   SUM(CASE WHEN lc.status = 'in_progress' THEN 1 ELSE 0 END) as in_progress_locations
+            FROM CountSessions s
+            LEFT JOIN Users u ON s.created_by = u.user_id
+            LEFT JOIN LocationCounts lc ON s.session_id = lc.session_id
+            WHERE s.status IN ('active', 'archived')
+            GROUP BY s.session_id
+            ORDER BY s.status ASC, s.created_timestamp DESC
+        ''')
+    else:
+        sessions_list = query_db('''
+            SELECT s.*, u.full_name as created_by_name,
+                   COUNT(DISTINCT lc.location_count_id) as total_locations,
+                   SUM(CASE WHEN lc.status = 'completed' THEN 1 ELSE 0 END) as completed_locations,
+                   SUM(CASE WHEN lc.status = 'in_progress' THEN 1 ELSE 0 END) as in_progress_locations
+            FROM CountSessions s
+            LEFT JOIN Users u ON s.created_by = u.user_id
+            LEFT JOIN LocationCounts lc ON s.session_id = lc.session_id
+            WHERE s.status = 'active'
+            GROUP BY s.session_id
+            ORDER BY s.created_timestamp DESC
+        ''')
+    
+    return render_template('counts/admin_dashboard.html', sessions=sessions_list, show_archived=show_archived)
+
+
 @counting_bp.route('/counts')
 @login_required
 def index():
@@ -33,7 +77,7 @@ def index():
         ORDER BY created_timestamp DESC
     ''')
     
-    return render_template('staff_dashboard.html', sessions=active_sessions)
+    return render_template('counts/staff_dashboard.html', sessions=active_sessions)
 
 
 @counting_bp.route('/count/<int:session_id>')
@@ -91,7 +135,7 @@ def my_counts(session_id):
         ORDER BY lc.end_timestamp DESC
     ''', [session_id, session['user_id']])
     
-    return render_template('my_counts.html',
+    return render_template('counts/my_counts.html',
                          count_session=sess,
                          active_bins=active_bins,
                          completed_bins=completed_bins)
@@ -219,7 +263,7 @@ def count_location(session_id, location_count_id):
             ORDER BY lot_number
         ''', [session_id, location['location_name'], location_count_id])
     
-    return render_template('count_location.html', 
+    return render_template('counts/count_location.html', 
                          session_id=session_id,
                          location=location, 
                          scans=scans,

database/init_db.py

@@ -32,35 +32,6 @@ def init_database():
     )
     ''')
     
-    # Modules Table - defines available system modules
-    cursor.execute('''
-    CREATE TABLE IF NOT EXISTS Modules (
-        module_id INTEGER PRIMARY KEY AUTOINCREMENT,
-        module_name TEXT UNIQUE NOT NULL,
-        module_key TEXT UNIQUE NOT NULL,
-        description TEXT,
-        icon TEXT,
-        is_active INTEGER DEFAULT 1,
-        display_order INTEGER DEFAULT 0
-    )
-    ''')
-
-    # UserModules Table - which modules each user can access
-    cursor.execute('''
-    CREATE TABLE IF NOT EXISTS UserModules (
-        user_module_id INTEGER PRIMARY KEY AUTOINCREMENT,
-        user_id INTEGER NOT NULL,
-        module_id INTEGER NOT NULL,
-        granted_by INTEGER,
-        granted_timestamp DATETIME DEFAULT CURRENT_TIMESTAMP,
-        FOREIGN KEY (user_id) REFERENCES Users(user_id),
-        FOREIGN KEY (module_id) REFERENCES Modules(module_id),
-        FOREIGN KEY (granted_by) REFERENCES Users(user_id),
-        UNIQUE(user_id, module_id)
-    )
-    ''')
-
-
     # CountSessions Table
     # NOTE: current_baseline_version removed - CURRENT is now global
     cursor.execute('''
@@ -195,6 +166,109 @@ def init_database():
     )
     ''')
     
+    # ============================================
+    # MODULE SYSTEM TABLES
+    # ============================================
+    
+    # Modules Table - Available feature modules
+    cursor.execute('''
+    CREATE TABLE IF NOT EXISTS Modules (
+        module_id INTEGER PRIMARY KEY AUTOINCREMENT,
+        module_name TEXT NOT NULL,
+        module_key TEXT UNIQUE NOT NULL,
+        description TEXT,
+        icon TEXT,
+        is_active INTEGER DEFAULT 1,
+        display_order INTEGER DEFAULT 0
+    )
+    ''')
+    
+    # UserModules Table - Module access per user
+    cursor.execute('''
+    CREATE TABLE IF NOT EXISTS UserModules (
+        user_module_id INTEGER PRIMARY KEY AUTOINCREMENT,
+        user_id INTEGER NOT NULL,
+        module_id INTEGER NOT NULL,
+        granted_by INTEGER,
+        granted_timestamp DATETIME DEFAULT CURRENT_TIMESTAMP,
+        FOREIGN KEY (user_id) REFERENCES Users(user_id),
+        FOREIGN KEY (module_id) REFERENCES Modules(module_id),
+        FOREIGN KEY (granted_by) REFERENCES Users(user_id),
+        UNIQUE(user_id, module_id)
+    )
+    ''')
+    
+    # ============================================
+    # CONSUMPTION SHEETS MODULE TABLES
+    # ============================================
+    
+    # cons_processes - Master list of consumption sheet process types
+    cursor.execute('''
+    CREATE TABLE IF NOT EXISTS cons_processes (
+        id INTEGER PRIMARY KEY AUTOINCREMENT,
+        process_key TEXT UNIQUE NOT NULL,
+        process_name TEXT NOT NULL,
+        template_file BLOB,
+        template_filename TEXT,
+        rows_per_page INTEGER DEFAULT 30,
+        detail_start_row INTEGER DEFAULT 10,
+        created_at DATETIME DEFAULT CURRENT_TIMESTAMP,
+        created_by INTEGER NOT NULL,
+        is_active INTEGER DEFAULT 1,
+        FOREIGN KEY (created_by) REFERENCES Users(user_id)
+    )
+    ''')
+    
+    # cons_process_fields - Custom field definitions for each process
+    cursor.execute('''
+    CREATE TABLE IF NOT EXISTS cons_process_fields (
+        id INTEGER PRIMARY KEY AUTOINCREMENT,
+        process_id INTEGER NOT NULL,
+        table_type TEXT NOT NULL CHECK(table_type IN ('header', 'detail')),
+        field_name TEXT NOT NULL,
+        field_label TEXT NOT NULL,
+        field_type TEXT NOT NULL CHECK(field_type IN ('TEXT', 'INTEGER', 'REAL', 'DATE', 'DATETIME')),
+        max_length INTEGER,
+        is_required INTEGER DEFAULT 0,
+        is_duplicate_key INTEGER DEFAULT 0,
+        is_active INTEGER DEFAULT 1,
+        sort_order INTEGER DEFAULT 0,
+        excel_cell TEXT,
+        created_at DATETIME DEFAULT CURRENT_TIMESTAMP,
+        FOREIGN KEY (process_id) REFERENCES cons_processes(id)
+    )
+    ''')
+    
+    # cons_sessions - Staff scanning sessions
+    cursor.execute('''
+    CREATE TABLE IF NOT EXISTS cons_sessions (
+        id INTEGER PRIMARY KEY AUTOINCREMENT,
+        process_id INTEGER NOT NULL,
+        created_by INTEGER NOT NULL,
+        created_at DATETIME DEFAULT CURRENT_TIMESTAMP,
+        status TEXT DEFAULT 'active' CHECK(status IN ('active', 'archived')),
+        FOREIGN KEY (process_id) REFERENCES cons_processes(id),
+        FOREIGN KEY (created_by) REFERENCES Users(user_id)
+    )
+    ''')
+    
+    # Note: Header values still use flexible key-value storage
+    # cons_session_header_values - Flexible storage for header field values
+    cursor.execute('''
+    CREATE TABLE IF NOT EXISTS cons_session_header_values (
+        id INTEGER PRIMARY KEY AUTOINCREMENT,
+        session_id INTEGER NOT NULL,
+        field_id INTEGER NOT NULL,
+        field_value TEXT,
+        FOREIGN KEY (session_id) REFERENCES cons_sessions(id),
+        FOREIGN KEY (field_id) REFERENCES cons_process_fields(id)
+    )
+    ''')
+    
+    # Note: Detail tables are created dynamically per process as cons_proc_{process_key}_details
+    # They include system columns (id, session_id, scanned_by, scanned_at, duplicate_status, 
+    # duplicate_info, comment, is_deleted) plus custom fields defined in cons_process_fields
+    
     # Create Indexes
     # MASTER baseline indexes
     cursor.execute('CREATE INDEX IF NOT EXISTS idx_baseline_master_lot ON BaselineInventory_Master(session_id, lot_number)')
@@ -211,6 +285,13 @@ def init_database():
     
     # Note: No indexes on BaselineInventory_Current needed - UNIQUE constraint handles lookups
     
+    # Consumption Sheets indexes
+    cursor.execute('CREATE INDEX IF NOT EXISTS idx_cons_process_fields_process ON cons_process_fields(process_id, table_type)')
+    cursor.execute('CREATE INDEX IF NOT EXISTS idx_cons_process_fields_active ON cons_process_fields(process_id, is_active)')
+    cursor.execute('CREATE INDEX IF NOT EXISTS idx_cons_sessions_process ON cons_sessions(process_id, status)')
+    cursor.execute('CREATE INDEX IF NOT EXISTS idx_cons_sessions_user ON cons_sessions(created_by, status)')
+    # Note: Detail table indexes are created dynamically when process tables are created
+    
     conn.commit()
     conn.close()
     print(f"✅ Database initialized at: {DB_PATH}")
@@ -246,6 +327,52 @@ def create_default_users():
     conn.close()
 
 
+def create_default_modules():
+    """Create default modules and assign to admin users"""
+    conn = sqlite3.connect(DB_PATH)
+    cursor = conn.cursor()
+    
+    # Define default modules
+    default_modules = [
+        ('Inventory Counts', 'counting', 'Cycle counts and physical inventory', 'fa-clipboard-check', 1, 1),
+        ('Consumption Sheets', 'cons_sheets', 'Production consumption tracking', 'fa-clipboard-list', 1, 2),
+    ]
+    
+    # Insert modules (ignore if already exist)
+    for module in default_modules:
+        try:
+            cursor.execute('''
+                INSERT INTO Modules (module_name, module_key, description, icon, is_active, display_order)
+                VALUES (?, ?, ?, ?, ?, ?)
+            ''', module)
+        except sqlite3.IntegrityError:
+            pass  # Module already exists
+    
+    conn.commit()
+    
+    # Auto-assign all modules to owner and admin users
+    cursor.execute('SELECT user_id FROM Users WHERE role IN ("owner", "admin")')
+    admin_users = cursor.fetchall()
+    
+    cursor.execute('SELECT module_id FROM Modules')
+    all_modules = cursor.fetchall()
+    
+    for user in admin_users:
+        for module in all_modules:
+            try:
+                cursor.execute('''
+                    INSERT INTO UserModules (user_id, module_id)
+                    VALUES (?, ?)
+                ''', (user[0], module[0]))
+            except sqlite3.IntegrityError:
+                pass  # Assignment already exists
+    
+    conn.commit()
+    conn.close()
+    print("✅ Default modules created and assigned to admin users")
+
+
 if __name__ == '__main__':
     init_database()
     create_default_users()
+    create_default_modules()

migrations.py

@@ -0,0 +1,245 @@
+"""
+ScanLook Database Migration System
+
+Simple migration system that tracks and applies database changes.
+Each migration has a version number and an up() function.
+
+Usage:
+    from migrations import run_migrations
+    run_migrations()  # Call on app startup
+"""
+
+import sqlite3
+import os
+
+DB_PATH = os.path.join(os.path.dirname(__file__), 'database', 'scanlook.db')
+
+
+def get_db():
+    """Get database connection"""
+    conn = sqlite3.connect(DB_PATH)
+    conn.row_factory = sqlite3.Row
+    return conn
+
+
+def init_migrations_table():
+    """Create the migrations tracking table if it doesn't exist"""
+    conn = get_db()
+    conn.execute('''
+        CREATE TABLE IF NOT EXISTS schema_migrations (
+            version INTEGER PRIMARY KEY,
+            name TEXT NOT NULL,
+            applied_at DATETIME DEFAULT CURRENT_TIMESTAMP
+        )
+    ''')
+    conn.commit()
+    conn.close()
+
+
+def get_applied_migrations():
+    """Get list of already-applied migration versions"""
+    conn = get_db()
+    try:
+        rows = conn.execute('SELECT version FROM schema_migrations ORDER BY version').fetchall()
+        return [row['version'] for row in rows]
+    except:
+        return []
+    finally:
+        conn.close()
+
+
+def record_migration(version, name):
+    """Record that a migration was applied"""
+    conn = get_db()
+    conn.execute('INSERT INTO schema_migrations (version, name) VALUES (?, ?)', [version, name])
+    conn.commit()
+    conn.close()
+
+
+def column_exists(table, column):
+    """Check if a column exists in a table"""
+    conn = get_db()
+    cursor = conn.execute(f'PRAGMA table_info({table})')
+    columns = [row[1] for row in cursor.fetchall()]
+    conn.close()
+    return column in columns
+
+
+def table_exists(table):
+    """Check if a table exists"""
+    conn = get_db()
+    cursor = conn.execute("SELECT name FROM sqlite_master WHERE type='table' AND name=?", [table])
+    exists = cursor.fetchone() is not None
+    conn.close()
+    return exists
+
+
+# ============================================
+# MIGRATIONS
+# ============================================
+# Add new migrations to this list.
+# Each migration is a tuple: (version, name, up_function)
+# 
+# RULES:
+# - Never modify an existing migration
+# - Always add new migrations at the end with the next version number
+# - Check if changes are needed before applying (idempotent)
+# ============================================
+
+def migration_001_add_modules_tables():
+    """Add Modules and UserModules tables"""
+    conn = get_db()
+    
+    if not table_exists('Modules'):
+        conn.execute('''
+            CREATE TABLE Modules (
+                module_id INTEGER PRIMARY KEY AUTOINCREMENT,
+                module_name TEXT NOT NULL,
+                module_key TEXT UNIQUE NOT NULL,
+                description TEXT,
+                icon TEXT,
+                is_active INTEGER DEFAULT 1,
+                display_order INTEGER DEFAULT 0
+            )
+        ''')
+        print("  Created Modules table")
+    
+    if not table_exists('UserModules'):
+        conn.execute('''
+            CREATE TABLE UserModules (
+                user_module_id INTEGER PRIMARY KEY AUTOINCREMENT,
+                user_id INTEGER NOT NULL,
+                module_id INTEGER NOT NULL,
+                granted_by INTEGER,
+                granted_timestamp DATETIME DEFAULT CURRENT_TIMESTAMP,
+                FOREIGN KEY (user_id) REFERENCES Users(user_id),
+                FOREIGN KEY (module_id) REFERENCES Modules(module_id),
+                FOREIGN KEY (granted_by) REFERENCES Users(user_id),
+                UNIQUE(user_id, module_id)
+            )
+        ''')
+        print("  Created UserModules table")
+    
+    conn.commit()
+    conn.close()
+
+
+def migration_002_add_usermodules_granted_columns():
+    """Add granted_by and granted_timestamp to UserModules if missing"""
+    conn = get_db()
+    
+    if table_exists('UserModules'):
+        if not column_exists('UserModules', 'granted_by'):
+            conn.execute('ALTER TABLE UserModules ADD COLUMN granted_by INTEGER')
+            print("  Added granted_by column to UserModules")
+        
+        if not column_exists('UserModules', 'granted_timestamp'):
+            conn.execute('ALTER TABLE UserModules ADD COLUMN granted_timestamp DATETIME')
+            print("  Added granted_timestamp column to UserModules")
+    
+    conn.commit()
+    conn.close()
+
+
+def migration_003_add_default_modules():
+    """Add default modules if they don't exist"""
+    conn = get_db()
+    
+    # Check if modules exist
+    existing = conn.execute('SELECT COUNT(*) as cnt FROM Modules').fetchone()
+    
+    if existing['cnt'] == 0:
+        conn.execute('''
+            INSERT INTO Modules (module_name, module_key, description, icon, is_active, display_order)
+            VALUES ('Inventory Counts', 'counting', 'Cycle counts and physical inventory', 'fa-clipboard-check', 1, 1)
+        ''')
+        conn.execute('''
+            INSERT INTO Modules (module_name, module_key, description, icon, is_active, display_order)
+            VALUES ('Consumption Sheets', 'cons_sheets', 'Production consumption tracking', 'fa-clipboard-list', 1, 2)
+        ''')
+        print("  Added default modules")
+    
+    conn.commit()
+    conn.close()
+
+
+def migration_004_assign_modules_to_admins():
+    """Auto-assign all modules to owner and admin users"""
+    conn = get_db()
+    
+    # Get admin users
+    admins = conn.execute('SELECT user_id FROM Users WHERE role IN ("owner", "admin")').fetchall()
+    modules = conn.execute('SELECT module_id FROM Modules').fetchall()
+    
+    for user in admins:
+        for module in modules:
+            try:
+                conn.execute('''
+                    INSERT INTO UserModules (user_id, module_id)
+                    VALUES (?, ?)
+                ''', [user['user_id'], module['module_id']])
+            except sqlite3.IntegrityError:
+                pass  # Already assigned
+    
+    conn.commit()
+    conn.close()
+    print("  Assigned modules to admin users")
+
+
+def migration_005_add_cons_process_fields_duplicate_key():
+    """Add is_duplicate_key column to cons_process_fields if missing"""
+    conn = get_db()
+    
+    if table_exists('cons_process_fields'):
+        if not column_exists('cons_process_fields', 'is_duplicate_key'):
+            conn.execute('ALTER TABLE cons_process_fields ADD COLUMN is_duplicate_key INTEGER DEFAULT 0')
+            print("  Added is_duplicate_key column to cons_process_fields")
+    
+    conn.commit()
+    conn.close()
+
+
+# List of all migrations in order
+MIGRATIONS = [
+    (1, 'add_modules_tables', migration_001_add_modules_tables),
+    (2, 'add_usermodules_granted_columns', migration_002_add_usermodules_granted_columns),
+    (3, 'add_default_modules', migration_003_add_default_modules),
+    (4, 'assign_modules_to_admins', migration_004_assign_modules_to_admins),
+    (5, 'add_cons_process_fields_duplicate_key', migration_005_add_cons_process_fields_duplicate_key),
+]
+
+
+def run_migrations():
+    """Run all pending migrations"""
+    print("🔄 Checking database migrations...")
+    
+    # Make sure migrations table exists
+    init_migrations_table()
+    
+    # Get already-applied migrations
+    applied = get_applied_migrations()
+    
+    # Run pending migrations
+    pending = [(v, n, f) for v, n, f in MIGRATIONS if v not in applied]
+    
+    if not pending:
+        print("✅ Database is up to date")
+        return
+    
+    print(f"📦 Running {len(pending)} migration(s)...")
+    
+    for version, name, func in pending:
+        print(f"\n  Migration {version}: {name}")
+        try:
+            func()
+            record_migration(version, name)
+            print(f"  ✅ Migration {version} complete")
+        except Exception as e:
+            print(f"  ❌ Migration {version} failed: {e}")
+            raise
+    
+    print("\n✅ All migrations complete")
+
+
+if __name__ == '__main__':
+    run_migrations()

requirements.txt

@@ -1,2 +1,3 @@
 Flask==3.1.2
 Werkzeug==3.1.5
+openpyxl

static/css/style.css

@@ -2226,3 +2226,60 @@ body {
     max-height: none;
     margin: auto;
 }
+
+/* ==================== ADMIN MODULES SECTION ==================== */
+
+.modules-section {
+    margin-bottom: var(--space-2xl);
+    padding-bottom: var(--space-xl);
+    border-bottom: 2px solid var(--color-border);
+}
+
+.section-title {
+    font-size: 1.25rem;
+    font-weight: 700;
+    color: var(--color-text-muted);
+    margin-bottom: var(--space-lg);
+    text-transform: uppercase;
+    letter-spacing: 0.05em;
+}
+
+.modules-grid {
+    display: grid;
+    grid-template-columns: repeat(auto-fill, minmax(200px, 1fr));
+    gap: var(--space-lg);
+}
+
+.module-card-link {
+    text-decoration: none;
+}
+
+.modules-grid .module-card {
+    padding: var(--space-lg);
+    border-radius: var(--radius-lg);
+}
+
+.modules-grid .module-icon {
+    width: 50px;
+    height: 50px;
+    font-size: 1.5rem;
+    border-radius: var(--radius-md);
+}
+
+.modules-grid .module-name {
+    font-size: 1.1rem;
+}
+
+.modules-grid .module-desc {
+    font-size: 0.8rem;
+}
+
+.module-card-active {
+    border-color: var(--color-primary);
+    background: var(--color-primary-glow);
+}
+
+.module-card-active .module-icon {
+    background: var(--color-primary);
+    color: var(--color-bg);
+}

templates/admin_dashboard.html

@@ -4,104 +4,28 @@
 
 {% block content %}
 <div class="dashboard-container">
-    <!-- Mode Selector -->
+<div class="dashboard-header" style="margin-top: var(--space-lg);">
-    <div class="mode-selector">
+        <div class="header-left" style="display: flex; align-items: center; gap: var(--space-md);">
             <a href="{{ url_for('home') }}" class="btn btn-secondary btn-sm">
                 <i class="fa-solid fa-arrow-left"></i> Back to Home
             </a>
-    <button class="mode-btn mode-btn-active" data-href="{{ url_for('admin_dashboard') }}">
+            <h1 class="page-title" style="margin-bottom: 0;">Admin Dashboard</h1>
-        👔 Admin Console
+        </div>
-    </button>
-    <button class="mode-btn" data-href="{{ url_for('staff_mode') }}">
-        📦 Scanning Mode
-    </button>
     </div>
 
-    <script>
+    <div class="modules-section">
-    document.querySelectorAll('.mode-selector button').forEach(btn => {
+        <h2 class="section-title">Modules</h2>
-        btn.addEventListener('click', function() {
+        <div class="modules-grid">
-            window.location.href = this.getAttribute('data-href');
+            <a href="{{ url_for('counting.admin_dashboard') }}" class="module-card">
-        });
+                <div class="module-icon">📊</div> <h3 class="module-name">Counts</h3>
-    });
+                <p class="module-desc">Cycle counts & physical inventory</p>
-    </script>
-
-    <div class="dashboard-header">
-        <div class="header-left">
-            <h1 class="page-title">Admin Dashboard</h1>
-            <label class="filter-toggle">
-                <input type="checkbox" id="showArchived" {% if show_archived %}checked{% endif %} onchange="toggleArchived()">
-                <span class="filter-label">Show Archived</span>
-            </label>
-        </div>
-        <a href="{{ url_for('sessions.create_session') }}" class="btn btn-primary">
-            <span class="btn-icon">+</span> New Session
             </a>
-    </div>
             
-    <script>
+            <a href="{{ url_for('cons_sheets.admin_processes') }}" class="module-card module-card-link">
-    function toggleArchived() {
+                <div class="module-icon">📝</div> <h3 class="module-name">Consumption Sheets</h3>
-        const checked = document.getElementById('showArchived').checked;
+                <p class="module-desc">Production consumption tracking</p>
-        window.location.href = '{{ url_for("admin_dashboard") }}' + (checked ? '?show_archived=1' : '');
-    }
-    </script>
-
-    {% if sessions %}
-        <div class="sessions-grid">
-            {% for session in sessions %}
-            <div class="session-card {% if session.status == 'archived' %}session-archived{% endif %}">
-                <div class="session-card-header">
-                    <h3 class="session-name">
-                        {{ session.session_name }}
-                        {% if session.status == 'archived' %}<span class="archived-badge">ARCHIVED</span>{% endif %}
-                    </h3>
-                    <span class="session-type-badge session-type-{{ session.session_type }}">
-                        {{ 'Full Physical' if session.session_type == 'full_physical' else 'Cycle Count' }}
-                    </span>
-                </div>
-
-                <div class="session-stats">
-                    <div class="stat-item">
-                        <div class="stat-value">{{ session.total_locations or 0 }}</div>
-                        <div class="stat-label">Total Locations</div>
-                    </div>
-                    <div class="stat-item">
-                        <div class="stat-value">{{ session.completed_locations or 0 }}</div>
-                        <div class="stat-label">Completed</div>
-                    </div>
-                    <div class="stat-item">
-                        <div class="stat-value">{{ session.in_progress_locations or 0 }}</div>
-                        <div class="stat-label">In Progress</div>
-                    </div>
-                </div>
-
-                <div class="session-meta">
-                    <div class="meta-item">
-                        <span class="meta-label">Created:</span>
-                        <span class="meta-value">{{ session.created_timestamp[:16] }}</span>
-                    </div>
-                    <div class="meta-item">
-                        <span class="meta-label">By:</span>
-                        <span class="meta-value">{{ session.created_by_name }}</span>
-                    </div>
-                </div>
-
-                <div class="session-actions">
-                    <a href="{{ url_for('sessions.session_detail', session_id=session.session_id) }}" class="btn btn-secondary btn-block">
-                        View Details
             </a>
         </div>
     </div>
-            {% endfor %}
-        </div>
-    {% else %}
-        <div class="empty-state">
-            <div class="empty-icon">📋</div>
-            <h2 class="empty-title">No Active Sessions</h2>
-            <p class="empty-text">Create a new count session to get started</p>
-            <a href="{{ url_for('sessions.create_session') }}" class="btn btn-primary">
-                Create First Session
-            </a>
-        </div>
-    {% endif %}
 </div>
 {% endblock %}

templates/cons_sheets/add_field.html

@@ -0,0 +1,81 @@
+{% extends "base.html" %}
+
+{% block title %}Add {{ 'Header' if table_type == 'header' else 'Detail' }} Field - {{ process.process_name }} - ScanLook{% endblock %}
+
+{% block content %}
+<div class="dashboard-container">
+    <div class="mode-selector">
+        <a href="{{ url_for('cons_sheets.process_fields', process_id=process.id) }}" class="btn btn-secondary btn-sm">
+            <i class="fa-solid fa-arrow-left"></i> Back to Fields
+        </a>
+    </div>
+
+    <div class="form-container" style="max-width: 600px; margin: 0 auto;">
+        <h1 class="page-title" style="text-align: center;">Add {{ 'Header' if table_type == 'header' else 'Detail' }} Field</h1>
+        <p class="page-subtitle" style="text-align: center; margin-bottom: var(--space-xl);">{{ process.process_name }}</p>
+        
+        <form method="POST" class="form-card">
+            <div class="form-group">
+                <label for="field_label" class="form-label">Field Label *</label>
+                <input type="text" id="field_label" name="field_label" class="form-input" 
+                       placeholder="e.g., Lot Number" required autofocus>
+                <p class="form-hint">Display name (field_name is auto-generated)</p>
+            </div>
+
+            <div class="form-group">
+                <label for="field_type" class="form-label">Data Type *</label>
+                <select id="field_type" name="field_type" class="form-input" required>
+                    <option value="TEXT">TEXT (words, codes, etc.)</option>
+                    <option value="INTEGER">INTEGER (whole numbers)</option>
+                    <option value="REAL">REAL (decimals, weights)</option>
+                    <option value="DATE">DATE</option>
+                    <option value="DATETIME">DATETIME</option>
+                </select>
+            </div>
+
+            <div class="form-group">
+                <label for="max_length" class="form-label">Max Length</label>
+                <input type="number" id="max_length" name="max_length" class="form-input" 
+                       placeholder="Leave blank for no limit" min="1">
+                <p class="form-hint">Only applies to TEXT fields</p>
+            </div>
+
+            <div class="form-group">
+                <label class="checkbox-label">
+                    <input type="checkbox" name="is_required" value="1">
+                    <span>Required field</span>
+                </label>
+            </div>
+
+            {% if table_type == 'detail' %}
+            <div class="form-group">
+                <label class="checkbox-label">
+                    <input type="checkbox" name="is_duplicate_key" value="1">
+                    <span>Use for duplicate detection</span>
+                </label>
+                <p class="form-hint">Check this for the field that should be checked for duplicates (e.g., Lot Number)</p>
+            </div>
+            {% endif %}
+
+            <div class="form-group">
+                <label for="excel_cell" class="form-label">Excel Cell{% if table_type == 'detail' %} (Column){% endif %}</label>
+                <input type="text" id="excel_cell" name="excel_cell" class="form-input" 
+                       placeholder="{% if table_type == 'header' %}e.g., A3{% else %}e.g., A{% endif %}"
+                       style="text-transform: uppercase;">
+                <p class="form-hint">
+                    {% if table_type == 'header' %}
+                    Full cell reference (e.g., A3, B5)
+                    {% else %}
+                    Column letter only (e.g., A, B) — row is calculated
+                    {% endif %}
+                </p>
+            </div>
+
+            <div class="form-actions">
+                <a href="{{ url_for('cons_sheets.process_fields', process_id=process.id) }}" class="btn btn-secondary">Cancel</a>
+                <button type="submit" class="btn btn-primary">Add Field</button>
+            </div>
+        </form>
+    </div>
+</div>
+{% endblock %}

templates/cons_sheets/admin_processes.html

@@ -0,0 +1,73 @@
+{% extends "base.html" %}
+
+{% block title %}Consumption Sheets - Admin - ScanLook{% endblock %}
+
+{% block content %}
+<div class="dashboard-container">
+    <div class="dashboard-header" style="margin-top: var(--space-lg);">
+        <div class="header-left" style="display: flex; align-items: center; gap: var(--space-md);">
+            <a href="{{ url_for('admin_dashboard') }}" class="btn btn-secondary btn-sm">
+                <i class="fa-solid fa-arrow-left"></i> Back to Admin
+            </a>
+            
+            <div>
+                <h1 class="page-title" style="margin-bottom: 0;">Consumption Sheets</h1>
+                <p class="page-subtitle" style="margin-bottom: 0;">Manage process types and templates</p>
+            </div>
+        </div>
+        
+        <a href="{{ url_for('cons_sheets.create_process') }}" class="btn btn-primary">
+            <span class="btn-icon">+</span> New Process
+        </a>
+    </div>
+
+    {% if processes %}
+        <div class="sessions-grid">
+            {% for process in processes %}
+            <div class="session-card">
+                <div class="session-card-header">
+                    <h3 class="session-name">{{ process.process_name }}</h3>
+                    <span class="session-type-badge">
+                        {{ process.field_count or 0 }} fields
+                    </span>
+                </div>
+
+                <div class="session-meta">
+                    <div class="meta-item">
+                        <span class="meta-label">Key:</span>
+                        <span class="meta-value" style="font-family: var(--font-mono);">{{ process.process_key }}</span>
+                    </div>
+                    <div class="meta-item">
+                        <span class="meta-label">Created:</span>
+                        <span class="meta-value">{{ process.created_at[:16] if process.created_at else 'N/A' }}</span>
+                    </div>
+                    <div class="meta-item">
+                        <span class="meta-label">By:</span>
+                        <span class="meta-value">{{ process.created_by_name or 'Unknown' }}</span>
+                    </div>
+                    <div class="meta-item">
+                        <span class="meta-label">Template:</span>
+                        <span class="meta-value">{{ '✅ Uploaded' if process.template_file else '❌ None' }}</span>
+                    </div>
+                </div>
+
+                <div class="session-actions">
+                    <a href="{{ url_for('cons_sheets.process_detail', process_id=process.id) }}" class="btn btn-secondary btn-block">
+                        Configure
+                    </a>
+                </div>
+            </div>
+            {% endfor %}
+        </div>
+    {% else %}
+        <div class="empty-state">
+            <div class="empty-icon">📝</div>
+            <h2 class="empty-title">No Processes Defined</h2>
+            <p class="empty-text">Create a process type to get started (e.g., "AD WIP")</p>
+            <a href="{{ url_for('cons_sheets.create_process') }}" class="btn btn-primary">
+                Create First Process
+            </a>
+        </div>
+    {% endif %}
+</div>
+{% endblock %}

templates/cons_sheets/create_process.html

@@ -0,0 +1,36 @@
+{% extends "base.html" %}
+
+{% block title %}Create Process - Consumption Sheets - ScanLook{% endblock %}
+
+{% block content %}
+<div class="dashboard-container">
+    <div class="mode-selector">
+        <a href="{{ url_for('cons_sheets.admin_processes') }}" class="btn btn-secondary btn-sm">
+            <i class="fa-solid fa-arrow-left"></i> Back to Processes
+        </a>
+    </div>
+
+    <div class="form-container" style="max-width: 600px; margin: 0 auto;">
+        <h1 class="page-title" style="text-align: center; margin-bottom: var(--space-xl);">Create New Process</h1>
+        
+        <form method="POST" class="form-card">
+            <div class="form-group">
+                <label for="process_name" class="form-label">Process Name</label>
+                <input type="text" 
+                       id="process_name" 
+                       name="process_name" 
+                       class="form-input" 
+                       placeholder="e.g., AD WIP"
+                       required
+                       autofocus>
+                <p class="form-hint">This will be displayed in menus and reports</p>
+            </div>
+
+            <div class="form-actions">
+                <a href="{{ url_for('cons_sheets.admin_processes') }}" class="btn btn-secondary">Cancel</a>
+                <button type="submit" class="btn btn-primary">Create Process</button>
+            </div>
+        </form>
+    </div>
+</div>
+{% endblock %}

templates/cons_sheets/edit_field.html

@@ -0,0 +1,80 @@
+{% extends "base.html" %}
+
+{% block title %}Edit Field - {{ process.process_name }} - ScanLook{% endblock %}
+
+{% block content %}
+<div class="dashboard-container">
+    <div class="mode-selector">
+        <a href="{{ url_for('cons_sheets.process_fields', process_id=process.id) }}" class="btn btn-secondary btn-sm">
+            <i class="fa-solid fa-arrow-left"></i> Back to Fields
+        </a>
+    </div>
+
+    <div class="form-container" style="max-width: 600px; margin: 0 auto;">
+        <h1 class="page-title" style="text-align: center;">Edit Field</h1>
+        <p class="page-subtitle" style="text-align: center; margin-bottom: var(--space-xl);">
+            {{ process.process_name }} — {{ 'Header' if field.table_type == 'header' else 'Detail' }}
+        </p>
+        
+        <form method="POST" class="form-card">
+            <div class="form-group">
+                <label class="form-label">Field Name</label>
+                <input type="text" class="form-input" value="{{ field.field_name }}" disabled 
+                       style="opacity: 0.6; font-family: var(--font-mono);">
+                <p class="form-hint">Cannot be changed (used in database)</p>
+            </div>
+
+            <div class="form-group">
+                <label for="field_label" class="form-label">Field Label *</label>
+                <input type="text" id="field_label" name="field_label" class="form-input" 
+                       value="{{ field.field_label }}" required autofocus>
+            </div>
+
+            <div class="form-group">
+                <label for="field_type" class="form-label">Data Type *</label>
+                <select id="field_type" name="field_type" class="form-input" required>
+                    <option value="TEXT" {% if field.field_type == 'TEXT' %}selected{% endif %}>TEXT</option>
+                    <option value="INTEGER" {% if field.field_type == 'INTEGER' %}selected{% endif %}>INTEGER</option>
+                    <option value="REAL" {% if field.field_type == 'REAL' %}selected{% endif %}>REAL</option>
+                    <option value="DATE" {% if field.field_type == 'DATE' %}selected{% endif %}>DATE</option>
+                    <option value="DATETIME" {% if field.field_type == 'DATETIME' %}selected{% endif %}>DATETIME</option>
+                </select>
+            </div>
+
+            <div class="form-group">
+                <label for="max_length" class="form-label">Max Length</label>
+                <input type="number" id="max_length" name="max_length" class="form-input" 
+                       value="{{ field.max_length or '' }}" min="1">
+            </div>
+
+            <div class="form-group">
+                <label class="checkbox-label">
+                    <input type="checkbox" name="is_required" value="1" {% if field.is_required %}checked{% endif %}>
+                    <span>Required field</span>
+                </label>
+            </div>
+
+            {% if field.table_type == 'detail' %}
+            <div class="form-group">
+                <label class="checkbox-label">
+                    <input type="checkbox" name="is_duplicate_key" value="1" {% if field.is_duplicate_key %}checked{% endif %}>
+                    <span>Use for duplicate detection</span>
+                </label>
+                <p class="form-hint">Check this for the field that should be checked for duplicates (e.g., Lot Number)</p>
+            </div>
+            {% endif %}
+
+            <div class="form-group">
+                <label for="excel_cell" class="form-label">Excel Cell{% if field.table_type == 'detail' %} (Column){% endif %}</label>
+                <input type="text" id="excel_cell" name="excel_cell" class="form-input" 
+                       value="{{ field.excel_cell or '' }}" style="text-transform: uppercase;">
+            </div>
+
+            <div class="form-actions">
+                <a href="{{ url_for('cons_sheets.process_fields', process_id=process.id) }}" class="btn btn-secondary">Cancel</a>
+                <button type="submit" class="btn btn-primary">Save Changes</button>
+            </div>
+        </form>
+    </div>
+</div>
+{% endblock %}

templates/cons_sheets/new_session.html

@@ -0,0 +1,99 @@
+{% extends "base.html" %}
+
+{% block title %}New {{ process.process_name }} Session - ScanLook{% endblock %}
+
+{% block content %}
+<div class="dashboard-container">
+    <div class="mode-selector">
+        <a href="{{ url_for('cons_sheets.index') }}" class="btn btn-secondary btn-sm">
+            <i class="fa-solid fa-arrow-left"></i> Back
+        </a>
+    </div>
+
+    <div class="form-container" style="max-width: 600px; margin: 0 auto;">
+        <h1 class="page-title" style="text-align: center;">New {{ process.process_name }} Session</h1>
+        <p class="page-subtitle" style="text-align: center; margin-bottom: var(--space-xl);">Enter header information to begin scanning</p>
+        
+        <form method="POST" class="form-card">
+            {% for field in header_fields %}
+            <div class="form-group">
+                <label for="{{ field.field_name }}" class="form-label">
+                    {{ field.field_label }}
+                    {% if field.is_required %}<span class="required">*</span>{% endif %}
+                </label>
+                
+                {% if field.field_type == 'DATE' %}
+                <input type="date" 
+                       id="{{ field.field_name }}" 
+                       name="{{ field.field_name }}" 
+                       class="form-input"
+                       value="{{ form_data.get(field.field_name, '') }}"
+                       {% if field.is_required %}required{% endif %}>
+                
+                {% elif field.field_type == 'DATETIME' %}
+                <input type="datetime-local" 
+                       id="{{ field.field_name }}" 
+                       name="{{ field.field_name }}" 
+                       class="form-input"
+                       value="{{ form_data.get(field.field_name, '') }}"
+                       {% if field.is_required %}required{% endif %}>
+                
+                {% elif field.field_type == 'INTEGER' %}
+                <input type="number" 
+                       id="{{ field.field_name }}" 
+                       name="{{ field.field_name }}" 
+                       class="form-input"
+                       value="{{ form_data.get(field.field_name, '') }}"
+                       step="1"
+                       {% if field.is_required %}required{% endif %}>
+                
+                {% elif field.field_type == 'REAL' %}
+                <input type="number" 
+                       id="{{ field.field_name }}" 
+                       name="{{ field.field_name }}" 
+                       class="form-input"
+                       value="{{ form_data.get(field.field_name, '') }}"
+                       step="0.01"
+                       {% if field.is_required %}required{% endif %}>
+                
+                {% else %}
+                <input type="text" 
+                       id="{{ field.field_name }}" 
+                       name="{{ field.field_name }}" 
+                       class="form-input"
+                       value="{{ form_data.get(field.field_name, '') }}"
+                       {% if field.max_length %}maxlength="{{ field.max_length }}"{% endif %}
+                       {% if field.is_required %}required{% endif %}>
+                {% endif %}
+            </div>
+            {% endfor %}
+            
+            {% if not header_fields %}
+            <div class="empty-state-small">
+                <p>No header fields configured for this process.</p>
+                <p>Contact your administrator to set up fields.</p>
+            </div>
+            {% endif %}
+
+            <div class="form-actions">
+                <a href="{{ url_for('cons_sheets.index') }}" class="btn btn-secondary">Cancel</a>
+                <button type="submit" class="btn btn-primary" {% if not header_fields %}disabled{% endif %}>
+                    Start Scanning
+                </button>
+            </div>
+        </form>
+    </div>
+</div>
+
+<style>
+.required {
+    color: var(--color-danger);
+}
+
+.empty-state-small {
+    text-align: center;
+    padding: var(--space-xl);
+    color: var(--color-text-muted);
+}
+</style>
+{% endblock %}

templates/cons_sheets/process_detail.html

@@ -0,0 +1,245 @@
+{% extends "base.html" %}
+
+{% block title %}{{ process.process_name }} - Consumption Sheets - ScanLook{% endblock %}
+
+{% block content %}
+<div class="dashboard-container">
+    <div class="mode-selector">
+        <a href="{{ url_for('cons_sheets.admin_processes') }}" class="btn btn-secondary btn-sm">
+            <i class="fa-solid fa-arrow-left"></i> Back to Processes
+        </a>
+    </div>
+
+    <div class="dashboard-header">
+        <div class="header-left">
+            <h1 class="page-title">{{ process.process_name }}</h1>
+            <p class="page-subtitle">Key: <code style="font-family: var(--font-mono); color: var(--color-primary);">{{ process.process_key }}</code></p>
+        </div>
+    </div>
+
+    <!-- Configuration Options -->
+    <div class="config-grid">
+        <!-- Database Configuration Card -->
+        <div class="config-card">
+            <div class="config-card-header">
+                <div class="config-icon">🗄️</div>
+                <h2 class="config-title">Database</h2>
+            </div>
+            <p class="config-desc">Define fields for header and detail tables</p>
+            
+            <div class="config-stats">
+                <div class="config-stat">
+                    <span class="stat-number">{{ header_fields|length }}</span>
+                    <span class="stat-label">Header Fields</span>
+                </div>
+                <div class="config-stat">
+                    <span class="stat-number">{{ detail_fields|length }}</span>
+                    <span class="stat-label">Detail Fields</span>
+                </div>
+            </div>
+            
+            <a href="{{ url_for('cons_sheets.process_fields', process_id=process.id) }}" class="btn btn-primary btn-block">
+                Configure Fields
+            </a>
+        </div>
+
+        <!-- Excel Template Card -->
+        <div class="config-card">
+            <div class="config-card-header">
+                <div class="config-icon">📊</div>
+                <h2 class="config-title">Excel Template</h2>
+            </div>
+            <p class="config-desc">Upload template and map fields to cells</p>
+            
+            <div class="config-stats">
+                <div class="config-stat">
+                    {% if process.template_file %}
+                        <span class="stat-number" style="color: var(--color-success);">✓</span>
+                        <span class="stat-label">{{ process.template_filename or 'Uploaded' }}</span>
+                    {% else %}
+                        <span class="stat-number" style="color: var(--color-warning);">—</span>
+                        <span class="stat-label">No template</span>
+                    {% endif %}
+                </div>
+                <div class="config-stat">
+                    <span class="stat-number">{{ process.rows_per_page or 30 }}</span>
+                    <span class="stat-label">Rows/Page</span>
+                </div>
+            </div>
+            
+            <a href="{{ url_for('cons_sheets.process_template', process_id=process.id) }}" class="btn btn-primary btn-block">
+                Configure Template
+            </a>
+        </div>
+    </div>
+
+    <!-- Quick Field Preview -->
+    {% if header_fields or detail_fields %}
+    <div class="fields-preview">
+        <h3 class="section-title">Field Preview</h3>
+        
+        {% if header_fields %}
+        <div class="field-section">
+            <h4 class="field-section-title">Header Fields</h4>
+            <div class="field-list">
+                {% for field in header_fields %}
+                <div class="field-chip">
+                    <span class="field-name">{{ field.field_label }}</span>
+                    <span class="field-type">{{ field.field_type }}</span>
+                    {% if field.excel_cell %}
+                    <span class="field-cell">→ {{ field.excel_cell }}</span>
+                    {% endif %}
+                </div>
+                {% endfor %}
+            </div>
+        </div>
+        {% endif %}
+        
+        {% if detail_fields %}
+        <div class="field-section">
+            <h4 class="field-section-title">Detail Fields</h4>
+            <div class="field-list">
+                {% for field in detail_fields %}
+                <div class="field-chip">
+                    <span class="field-name">{{ field.field_label }}</span>
+                    <span class="field-type">{{ field.field_type }}</span>
+                    {% if field.excel_cell %}
+                    <span class="field-cell">→ Col {{ field.excel_cell }}</span>
+                    {% endif %}
+                </div>
+                {% endfor %}
+            </div>
+        </div>
+        {% endif %}
+    </div>
+    {% endif %}
+</div>
+
+<style>
+.config-grid {
+    display: grid;
+    grid-template-columns: repeat(auto-fit, minmax(300px, 1fr));
+    gap: var(--space-xl);
+    margin-top: var(--space-xl);
+}
+
+.config-card {
+    background: var(--color-surface);
+    border: 2px solid var(--color-border);
+    border-radius: var(--radius-lg);
+    padding: var(--space-xl);
+    transition: var(--transition);
+}
+
+.config-card:hover {
+    border-color: var(--color-primary);
+    box-shadow: var(--shadow-glow);
+}
+
+.config-card-header {
+    display: flex;
+    align-items: center;
+    gap: var(--space-md);
+    margin-bottom: var(--space-md);
+}
+
+.config-icon {
+    font-size: 2rem;
+}
+
+.config-title {
+    font-size: 1.5rem;
+    font-weight: 700;
+    color: var(--color-text);
+    margin: 0;
+}
+
+.config-desc {
+    color: var(--color-text-muted);
+    margin-bottom: var(--space-lg);
+}
+
+.config-stats {
+    display: flex;
+    gap: var(--space-xl);
+    margin-bottom: var(--space-lg);
+    padding: var(--space-md);
+    background: var(--color-surface-elevated);
+    border-radius: var(--radius-md);
+}
+
+.config-stat {
+    display: flex;
+    flex-direction: column;
+    align-items: center;
+    flex: 1;
+}
+
+.config-stat .stat-number {
+    font-size: 1.5rem;
+    font-weight: 700;
+    color: var(--color-primary);
+    font-family: var(--font-mono);
+}
+
+.config-stat .stat-label {
+    font-size: 0.75rem;
+    color: var(--color-text-muted);
+    text-transform: uppercase;
+    letter-spacing: 0.05em;
+}
+
+.fields-preview {
+    margin-top: var(--space-2xl);
+    padding-top: var(--space-xl);
+    border-top: 2px solid var(--color-border);
+}
+
+.field-section {
+    margin-bottom: var(--space-lg);
+}
+
+.field-section-title {
+    font-size: 0.875rem;
+    font-weight: 600;
+    color: var(--color-text-muted);
+    text-transform: uppercase;
+    letter-spacing: 0.05em;
+    margin-bottom: var(--space-md);
+}
+
+.field-list {
+    display: flex;
+    flex-wrap: wrap;
+    gap: var(--space-sm);
+}
+
+.field-chip {
+    display: inline-flex;
+    align-items: center;
+    gap: var(--space-xs);
+    padding: var(--space-xs) var(--space-sm);
+    background: var(--color-surface-elevated);
+    border: 1px solid var(--color-border);
+    border-radius: var(--radius-sm);
+    font-size: 0.875rem;
+}
+
+.field-name {
+    color: var(--color-text);
+    font-weight: 600;
+}
+
+.field-type {
+    color: var(--color-text-dim);
+    font-size: 0.75rem;
+    font-family: var(--font-mono);
+}
+
+.field-cell {
+    color: var(--color-primary);
+    font-size: 0.75rem;
+    font-family: var(--font-mono);
+}
+</style>
+{% endblock %}

templates/cons_sheets/process_fields.html

@@ -0,0 +1,173 @@
+{% extends "base.html" %}
+
+{% block title %}Fields - {{ process.process_name }} - ScanLook{% endblock %}
+
+{% block content %}
+<div class="dashboard-container">
+    <div class="mode-selector">
+        <a href="{{ url_for('cons_sheets.process_detail', process_id=process.id) }}" class="btn btn-secondary btn-sm">
+            <i class="fa-solid fa-arrow-left"></i> Back to {{ process.process_name }}
+        </a>
+    </div>
+
+    <div class="dashboard-header">
+        <div class="header-left">
+            <h1 class="page-title">Database Fields</h1>
+            <p class="page-subtitle">{{ process.process_name }}</p>
+        </div>
+    </div>
+
+    <!-- Header Fields Section -->
+    <div class="fields-section">
+        <div class="section-header">
+            <h2 class="section-title">Header Fields</h2>
+            <a href="{{ url_for('cons_sheets.add_field', process_id=process.id, table_type='header') }}" class="btn btn-primary btn-sm">
+                <span class="btn-icon">+</span> Add Field
+            </a>
+        </div>
+        
+        {% if header_fields %}
+        <div class="fields-table-wrapper">
+            <table class="data-table">
+                <thead>
+                    <tr>
+                        <th>Field Name</th>
+                        <th>Label</th>
+                        <th>Type</th>
+                        <th>Required</th>
+                        <th>Excel Cell</th>
+                        <th>Actions</th>
+                    </tr>
+                </thead>
+                <tbody>
+                    {% for field in header_fields %}
+                    <tr>
+                        <td><code>{{ field.field_name }}</code></td>
+                        <td>{{ field.field_label }}</td>
+                        <td>{{ field.field_type }}</td>
+                        <td>{{ '✓' if field.is_required else '—' }}</td>
+                        <td>{{ field.excel_cell or '—' }}</td>
+                        <td>
+                            <a href="{{ url_for('cons_sheets.edit_field', process_id=process.id, field_id=field.id) }}" class="btn btn-secondary btn-sm">Edit</a>
+                            <button onclick="confirmDelete(this)" 
+                                data-id="{{ field.id }}" 
+                                data-label="{{ field.field_label }}" 
+                                class="btn btn-sm" 
+                                style="background: var(--color-danger); color: white;">
+                            Delete
+                        </button>
+                        </td>
+                    </tr>
+                    {% endfor %}
+                </tbody>
+            </table>
+        </div>
+        {% else %}
+        <div class="empty-state-small">
+            <p>No header fields defined yet.</p>
+        </div>
+        {% endif %}
+    </div>
+
+    <!-- Detail Fields Section -->
+    <div class="fields-section">
+        <div class="section-header">
+            <h2 class="section-title">Detail Fields</h2>
+            <a href="{{ url_for('cons_sheets.add_field', process_id=process.id, table_type='detail') }}" class="btn btn-primary btn-sm">
+                <span class="btn-icon">+</span> Add Field
+            </a>
+        </div>
+        
+        {% if detail_fields %}
+        <div class="fields-table-wrapper">
+            <table class="data-table">
+                <thead>
+                    <tr>
+                        <th>Field Name</th>
+                        <th>Label</th>
+                        <th>Type</th>
+                        <th>Required</th>
+                        <th>Excel Column</th>
+                        <th>Actions</th>
+                    </tr>
+                </thead>
+                <tbody>
+                    {% for field in detail_fields %}
+                    <tr>
+                        <td><code>{{ field.field_name }}</code></td>
+                        <td>{{ field.field_label }}</td>
+                        <td>{{ field.field_type }}</td>
+                        <td>{{ '✓' if field.is_required else '—' }}</td>
+                        <td>{{ field.excel_cell or '—' }}</td>
+                        <td>
+                            <a href="{{ url_for('cons_sheets.edit_field', process_id=process.id, field_id=field.id) }}" class="btn btn-secondary btn-sm">Edit</a>
+                            <button onclick="confirmDelete(this)" 
+                                    data-id="{{ field.id }}" 
+                                    data-label="{{ field.field_label }}" 
+                                    class="btn btn-sm" 
+                                    style="background: var(--color-danger); color: white;">
+                                Delete
+                            </button>
+                        </td>
+                    </tr>
+                    {% endfor %}
+                </tbody>
+            </table>
+        </div>
+        {% else %}
+        <div class="empty-state-small">
+            <p>No detail fields defined yet.</p>
+        </div>
+        {% endif %}
+    </div>
+</div>
+
+<style>
+.fields-section {
+    margin-top: var(--space-xl);
+    padding: var(--space-lg);
+    background: var(--color-surface);
+    border: 2px solid var(--color-border);
+    border-radius: var(--radius-lg);
+}
+
+.section-header {
+    display: flex;
+    justify-content: space-between;
+    align-items: center;
+    margin-bottom: var(--space-lg);
+}
+
+.fields-table-wrapper {
+    overflow-x: auto;
+}
+
+.empty-state-small {
+    text-align: center;
+    padding: var(--space-xl);
+    color: var(--color-text-muted);
+}
+</style>
+
+<script>
+function confirmDelete(btn) {
+    // Read values from data attributes
+    const fieldId = btn.dataset.id;
+    const fieldLabel = btn.dataset.label;
+
+    if (confirm('Delete field "' + fieldLabel + '"?\n\nThis will soft-delete the field (data preserved but hidden).')) {
+        fetch('{{ url_for("cons_sheets.delete_field", process_id=process.id, field_id=0) }}'.replace('0', fieldId), {
+            method: 'POST'
+        })
+        .then(response => response.json())
+        .then(data => {
+            if (data.success) {
+                location.reload();
+            } else {
+                alert('Error: ' + data.message);
+            }
+        });
+    }
+}
+</script>
+{% endblock %}

templates/cons_sheets/process_template.html

@@ -0,0 +1,269 @@
+{% extends "base.html" %}
+
+{% block title %}Excel Template - {{ process.process_name }} - ScanLook{% endblock %}
+
+{% block content %}
+<div class="dashboard-container">
+    <div class="mode-selector">
+        <a href="{{ url_for('cons_sheets.process_detail', process_id=process.id) }}" class="btn btn-secondary btn-sm">
+            <i class="fa-solid fa-arrow-left"></i> Back to {{ process.process_name }}
+        </a>
+    </div>
+
+    <div class="dashboard-header">
+        <div class="header-left">
+            <h1 class="page-title">Excel Template</h1>
+            <p class="page-subtitle">{{ process.process_name }}</p>
+        </div>
+    </div>
+
+    <div class="template-grid">
+        <!-- Upload Section -->
+        <div class="config-section">
+            <h2 class="section-title">Template File</h2>
+            
+            <div class="current-template">
+                {% if process.template_filename %}
+                <div class="template-info">
+                    <span class="template-icon">📄</span>
+                    <span class="template-name">{{ process.template_filename }}</span>
+                    <a href="{{ url_for('cons_sheets.download_template', process_id=process.id) }}" class="btn btn-secondary btn-sm">Download</a>
+                </div>
+                {% else %}
+                <p class="no-template">No template uploaded yet</p>
+                {% endif %}
+            </div>
+            
+            <form method="POST" action="{{ url_for('cons_sheets.upload_template', process_id=process.id) }}" enctype="multipart/form-data" class="upload-form">
+                <div class="form-group">
+                    <label for="template_file" class="form-label">Upload New Template</label>
+                    <input type="file" id="template_file" name="template_file" accept=".xlsx" class="form-input" required>
+                    <p class="form-hint">Excel files (.xlsx) only</p>
+                </div>
+                <button type="submit" class="btn btn-primary">Upload</button>
+            </form>
+        </div>
+
+        <!-- Settings Section -->
+        <div class="config-section">
+            <h2 class="section-title">Page Settings</h2>
+            
+            <form method="POST" action="{{ url_for('cons_sheets.update_template_settings', process_id=process.id) }}">
+                <div class="form-group">
+                    <label for="rows_per_page" class="form-label">Rows Per Page</label>
+                    <input type="number" id="rows_per_page" name="rows_per_page" 
+                           value="{{ process.rows_per_page or 30 }}" min="1" max="500" class="form-input">
+                    <p class="form-hint">Max detail rows before starting a new page</p>
+                </div>
+                
+                <div class="form-group">
+                    <label for="detail_start_row" class="form-label">Detail Start Row</label>
+                    <input type="number" id="detail_start_row" name="detail_start_row" 
+                           value="{{ process.detail_start_row or 10 }}" min="1" max="500" class="form-input">
+                    <p class="form-hint">Excel row number where detail data begins</p>
+                </div>
+                
+                <button type="submit" class="btn btn-primary">Save Settings</button>
+            </form>
+        </div>
+    </div>
+
+    <!-- Field Mapping Summary -->
+    <div class="mapping-section">
+        <h2 class="section-title">Field Mappings</h2>
+        <p class="section-desc">Excel cell mappings are configured per-field in the Database section. Here's a summary:</p>
+        
+        {% if header_fields or detail_fields %}
+        <div class="mapping-grid">
+            {% if header_fields %}
+            <div class="mapping-group">
+                <h3 class="mapping-group-title">Header Fields</h3>
+                <table class="mapping-table">
+                    <thead>
+                        <tr>
+                            <th>Field</th>
+                            <th>Excel Cell</th>
+                        </tr>
+                    </thead>
+                    <tbody>
+                        {% for field in header_fields %}
+                        <tr>
+                            <td>{{ field.field_label }}</td>
+                            <td>
+                                {% if field.excel_cell %}
+                                <code>{{ field.excel_cell }}</code>
+                                {% else %}
+                                <span class="not-mapped">Not mapped</span>
+                                {% endif %}
+                            </td>
+                        </tr>
+                        {% endfor %}
+                    </tbody>
+                </table>
+            </div>
+            {% endif %}
+            
+            {% if detail_fields %}
+            <div class="mapping-group">
+                <h3 class="mapping-group-title">Detail Fields</h3>
+                <p class="mapping-note">Columns only — rows start at {{ process.detail_start_row or 10 }}</p>
+                <table class="mapping-table">
+                    <thead>
+                        <tr>
+                            <th>Field</th>
+                            <th>Excel Column</th>
+                        </tr>
+                    </thead>
+                    <tbody>
+                        {% for field in detail_fields %}
+                        <tr>
+                            <td>{{ field.field_label }}</td>
+                            <td>
+                                {% if field.excel_cell %}
+                                <code>{{ field.excel_cell }}</code>
+                                {% else %}
+                                <span class="not-mapped">Not mapped</span>
+                                {% endif %}
+                            </td>
+                        </tr>
+                        {% endfor %}
+                    </tbody>
+                </table>
+            </div>
+            {% endif %}
+        </div>
+        
+        <a href="{{ url_for('cons_sheets.process_fields', process_id=process.id) }}" class="btn btn-secondary" style="margin-top: var(--space-lg);">
+            Edit Field Mappings
+        </a>
+        {% else %}
+        <div class="empty-state-small">
+            <p>No fields defined yet. <a href="{{ url_for('cons_sheets.process_fields', process_id=process.id) }}">Add fields first</a>.</p>
+        </div>
+        {% endif %}
+    </div>
+</div>
+
+<style>
+.template-grid {
+    display: grid;
+    grid-template-columns: repeat(auto-fit, minmax(300px, 1fr));
+    gap: var(--space-xl);
+    margin-top: var(--space-xl);
+}
+
+.config-section {
+    background: var(--color-surface);
+    border: 2px solid var(--color-border);
+    border-radius: var(--radius-lg);
+    padding: var(--space-xl);
+}
+
+.current-template {
+    margin-bottom: var(--space-lg);
+    padding: var(--space-md);
+    background: var(--color-surface-elevated);
+    border-radius: var(--radius-md);
+}
+
+.template-info {
+    display: flex;
+    align-items: center;
+    gap: var(--space-md);
+}
+
+.template-icon {
+    font-size: 1.5rem;
+}
+
+.template-name {
+    flex: 1;
+    font-family: var(--font-mono);
+    color: var(--color-primary);
+}
+
+.no-template {
+    color: var(--color-text-muted);
+    font-style: italic;
+}
+
+.upload-form {
+    margin-top: var(--space-lg);
+    padding-top: var(--space-lg);
+    border-top: 1px solid var(--color-border);
+}
+
+.mapping-section {
+    margin-top: var(--space-xl);
+    padding: var(--space-xl);
+    background: var(--color-surface);
+    border: 2px solid var(--color-border);
+    border-radius: var(--radius-lg);
+}
+
+.section-desc {
+    color: var(--color-text-muted);
+    margin-bottom: var(--space-lg);
+}
+
+.mapping-grid {
+    display: grid;
+    grid-template-columns: repeat(auto-fit, minmax(250px, 1fr));
+    gap: var(--space-xl);
+}
+
+.mapping-group-title {
+    font-size: 1rem;
+    font-weight: 600;
+    color: var(--color-text);
+    margin-bottom: var(--space-sm);
+}
+
+.mapping-note {
+    font-size: 0.8rem;
+    color: var(--color-text-muted);
+    margin-bottom: var(--space-sm);
+}
+
+.mapping-table {
+    width: 100%;
+    border-collapse: collapse;
+}
+
+.mapping-table th,
+.mapping-table td {
+    padding: var(--space-sm);
+    text-align: left;
+    border-bottom: 1px solid var(--color-border);
+}
+
+.mapping-table th {
+    font-size: 0.75rem;
+    text-transform: uppercase;
+    color: var(--color-text-muted);
+}
+
+.mapping-table code {
+    background: var(--color-primary-glow);
+    color: var(--color-primary);
+    padding: 0.1rem 0.4rem;
+    border-radius: var(--radius-sm);
+    font-size: 0.875rem;
+}
+
+.not-mapped {
+    color: var(--color-warning);
+    font-size: 0.8rem;
+}
+
+.empty-state-small {
+    text-align: center;
+    padding: var(--space-xl);
+    color: var(--color-text-muted);
+}
+
+.empty-state-small a {
+    color: var(--color-primary);
+}
+</style>
+{% endblock %}

templates/cons_sheets/scan_session.html

@@ -0,0 +1,417 @@
+{% extends "base.html" %}
+
+{% block title %}Scanning - {{ session.process_name }} - ScanLook{% endblock %}
+
+{% block content %}
+<div class="count-location-container">
+    <div class="location-header">
+        <div class="location-info">
+            <a href="{{ url_for('cons_sheets.index') }}" class="breadcrumb">← Back to Sessions</a>
+            <div class="location-label">{{ session.process_name }}</div>
+            <div class="header-values">
+                {% for hv in header_values %}
+                <span class="header-pill"><strong>{{ hv.field_label }}:</strong> {{ hv.field_value }}</span>
+                {% endfor %}
+            </div>
+            <div class="location-stats">
+                <span class="stat-pill">Scanned: <span id="scanCount">{{ scans|length }}</span></span>
+            </div>
+        </div>
+    </div>
+
+    {% if not dup_key_field %}
+    <div class="alert alert-warning" style="margin: var(--space-lg) 0; padding: var(--space-lg); background: rgba(255,170,0,0.2); border-radius: var(--radius-md);">
+        <strong>⚠️ No duplicate key configured!</strong><br>
+        Please configure a detail field with "Use for duplicate detection" checked in the admin panel.
+    </div>
+    {% endif %}
+
+    <div class="scan-card scan-card-active">
+        <div class="scan-header">
+            <h2 class="scan-title">Scan {{ dup_key_field.field_label if dup_key_field else 'Item' }}</h2>
+        </div>
+        <form id="lotScanForm" class="scan-form">
+            <div class="scan-input-group">
+                <input type="text" name="dup_key_input" id="dupKeyInput" inputmode="none"
+                    class="scan-input" placeholder="Scan {{ dup_key_field.field_label if dup_key_field else 'Item' }}"
+                    autocomplete="off" autocorrect="off" autocapitalize="off" spellcheck="false" autofocus
+                    {% if not dup_key_field %}disabled{% endif %}>
+                <button type="submit" style="display: none;"></button>
+            </div>
+        </form>
+    </div>
+
+    <div id="duplicateSameModal" class="modal">
+        <div class="modal-content modal-duplicate">
+            <div class="duplicate-lot-number" id="dupSameLotNumber"></div>
+            <h3 class="duplicate-title" style="color: var(--color-duplicate);">Already Scanned</h3>
+            <p class="duplicate-message">This was already scanned in this session.<br>Add it again?</p>
+            <div class="modal-actions">
+                <button type="button" class="btn btn-secondary btn-lg" onclick="cancelDuplicate()">No</button>
+                <button type="button" class="btn btn-lg" style="background: var(--color-duplicate); color: white;" onclick="confirmDuplicate()">Yes, Add</button>
+            </div>
+        </div>
+    </div>
+
+    <div id="duplicateOtherModal" class="modal">
+        <div class="modal-content modal-duplicate">
+            <div class="duplicate-lot-number" id="dupOtherLotNumber"></div>
+            <h3 class="duplicate-title" style="color: var(--color-warning);">⚠️ Previously Consumed</h3>
+            <p class="duplicate-message" id="dupOtherInfo"></p>
+            <p class="duplicate-message">Are you sure you want to add it?</p>
+            <div class="modal-actions">
+                <button type="button" class="btn btn-secondary btn-lg" onclick="cancelDuplicate()">No</button>
+                <button type="button" class="btn btn-lg" style="background: var(--color-warning); color: var(--color-bg);" onclick="confirmDuplicate()">Yes, Add</button>
+            </div>
+        </div>
+    </div>
+
+    <div id="fieldsModal" class="modal">
+        <div class="modal-content">
+            <h3 class="modal-title">Enter Details</h3>
+            <div class="modal-lot-info">
+                <div id="modalDupKeyValue" class="modal-lot-number"></div>
+            </div>
+            <form id="fieldsForm" class="weight-form">
+                {% for field in detail_fields %}
+                {% if not field.is_duplicate_key %}
+                <div class="form-group">
+                    <label class="form-label">{{ field.field_label }}{% if field.is_required %}<span style="color: var(--color-danger);">*</span>{% endif %}</label>
+                    {% if field.field_type == 'REAL' %}
+                    <input type="number" id="field_{{ field.field_name }}" name="{{ field.field_name }}" class="form-input" step="0.01" inputmode="decimal" {% if field.is_required %}required{% endif %}>
+                    {% elif field.field_type == 'INTEGER' %}
+                    <input type="number" id="field_{{ field.field_name }}" name="{{ field.field_name }}" class="form-input" step="1" {% if field.is_required %}required{% endif %}>
+                    {% elif field.field_type == 'DATE' %}
+                    <input type="date" id="field_{{ field.field_name }}" name="{{ field.field_name }}" class="form-input" {% if field.is_required %}required{% endif %}>
+                    {% else %}
+                    <input type="text" id="field_{{ field.field_name }}" name="{{ field.field_name }}" class="form-input" {% if field.max_length %}maxlength="{{ field.max_length }}"{% endif %} {% if field.is_required %}required{% endif %}>
+                    {% endif %}
+                </div>
+                {% endif %}
+                {% endfor %}
+                <div class="modal-actions">
+                    <button type="button" class="btn btn-secondary" onclick="cancelFields()">Cancel</button>
+                    <button type="submit" class="btn btn-primary">Save</button>
+                </div>
+            </form>
+        </div>
+    </div>
+
+    <div class="scans-section">
+        <div class="scans-header">
+            <h3 class="scans-title">Scanned Items (<span id="scanListCount">{{ scans|length }}</span>)</h3>
+        </div>
+        <div id="scansList" class="scans-grid" style="--field-count: {{ detail_fields|length }};">
+            {% for scan in scans %}
+            <div class="scan-row scan-row-{{ scan.duplicate_status }}" 
+                data-detail-id="{{ scan.id }}" 
+                onclick="openScanDetail(this.dataset.detailId)">
+                {% for field in detail_fields %}
+                <div class="scan-row-cell">{% if field.field_type == 'REAL' %}{{ '%.1f'|format(scan[field.field_name]|float) if scan[field.field_name] else '-' }}{% else %}{{ scan[field.field_name] or '-' }}{% endif %}</div>
+                {% endfor %}
+                <div class="scan-row-status">
+                    {% if scan.duplicate_status == 'dup_same_session' %}<span class="status-dot status-dot-blue"></span> Dup
+                    {% elif scan.duplicate_status == 'dup_other_session' %}<span class="status-dot status-dot-orange"></span> Warn
+                    {% else %}<span class="status-dot status-dot-green"></span> OK{% endif %}
+                </div>
+            </div>
+            {% endfor %}
+        </div>
+    </div>
+
+    <div id="scanDetailModal" class="modal">
+        <div class="modal-content modal-large">
+            <div class="modal-header-bar">
+                <h3 class="modal-title">Scan Details</h3>
+                <button type="button" class="btn-close-modal" onclick="closeScanDetail()">✕</button>
+            </div>
+            <div id="scanDetailContent" class="scan-detail-content"></div>
+        </div>
+    </div>
+
+    <div class="finish-section">
+        <div class="action-buttons-row">
+            <a href="{{ url_for('cons_sheets.index') }}" class="btn btn-secondary btn-block btn-lg">← Back to Sessions</a>
+            <button class="btn btn-success btn-block btn-lg" onclick="exportToExcel()">📊 Export to Excel</button>
+        </div>
+    </div>
+</div>
+
+<style>
+.header-values { display: flex; flex-wrap: wrap; gap: var(--space-sm); margin: var(--space-sm) 0; }
+.header-pill { background: var(--color-surface-elevated); padding: var(--space-xs) var(--space-sm); border-radius: var(--radius-sm); font-size: 0.8rem; color: var(--color-text-muted); }
+.header-pill strong { color: var(--color-text); }
+.scan-row { display: grid; grid-template-columns: repeat(var(--field-count), 1fr) auto; gap: var(--space-sm); padding: var(--space-md); background: var(--color-surface); border: 2px solid var(--color-border); border-radius: var(--radius-md); margin-bottom: var(--space-sm); cursor: pointer; transition: var(--transition); }
+.scan-row:hover { border-color: var(--color-primary); }
+.scan-row-cell { font-size: 0.9rem; overflow: hidden; text-overflow: ellipsis; white-space: nowrap; }
+.scan-row-dup_same_session { border-left: 4px solid var(--color-duplicate) !important; background: rgba(0, 163, 255, 0.1) !important; }
+.scan-row-dup_other_session { border-left: 4px solid var(--color-warning) !important; background: rgba(255, 170, 0, 0.1) !important; }
+.scan-row-normal { border-left: 4px solid var(--color-success); }
+.modal-duplicate { text-align: center; padding: var(--space-xl); }
+.duplicate-lot-number { font-family: var(--font-mono); font-size: 1.5rem; font-weight: 700; color: var(--color-primary); margin-bottom: var(--space-md); }
+.duplicate-title { font-size: 1.25rem; margin-bottom: var(--space-sm); }
+.duplicate-message { color: var(--color-text-muted); margin-bottom: var(--space-lg); }
+</style>
+
+<script id="session-data" type="application/json">
+{
+    "detailFields": {{ detail_fields|tojson|safe }},
+    "dupKeyFieldName": {{ (dup_key_field.field_name if dup_key_field else '')|tojson|safe }},
+    "sessionId": {{ session.id }}
+}
+</script>
+
+<script>
+// Read data from the JSON block above
+const sessionData = JSON.parse(document.getElementById('session-data').textContent);
+const detailFields = sessionData.detailFields;
+const dupKeyFieldName = sessionData.dupKeyFieldName;
+const sessionId = sessionData.sessionId;
+
+// Standard variables
+let currentDupKeyValue = '';
+let currentDuplicateStatus = '';
+let isDuplicateConfirmed = false;
+let isProcessing = false;
+
+document.getElementById('lotScanForm').addEventListener('submit', function(e) {
+    e.preventDefault();
+    if (isProcessing) return;
+    const scannedValue = document.getElementById('dupKeyInput').value.trim();
+    if (!scannedValue) return;
+    isProcessing = true;
+    currentDupKeyValue = scannedValue;
+    document.getElementById('dupKeyInput').value = '';
+    checkDuplicate();
+});
+
+function checkDuplicate() {
+    const fieldValues = {};
+    fieldValues[dupKeyFieldName] = currentDupKeyValue;
+    fetch(`/cons-sheets/session/${sessionId}/scan`, {
+        method: 'POST',
+        headers: {'Content-Type': 'application/json'},
+        body: JSON.stringify({ field_values: fieldValues, check_only: true })
+    })
+    .then(r => r.json())
+    .then(data => {
+        if (data.needs_confirmation) {
+            currentDuplicateStatus = data.duplicate_status;
+            if (data.duplicate_status === 'dup_same_session') {
+                document.getElementById('dupSameLotNumber').textContent = currentDupKeyValue;
+                document.getElementById('duplicateSameModal').style.display = 'flex';
+            } else if (data.duplicate_status === 'dup_other_session') {
+                document.getElementById('dupOtherLotNumber').textContent = currentDupKeyValue;
+                document.getElementById('dupOtherInfo').textContent = data.duplicate_info;
+                document.getElementById('duplicateOtherModal').style.display = 'flex';
+            }
+        } else {
+            showFieldsModal();
+        }
+    })
+    .catch(error => { console.error('Error:', error); showFieldsModal(); });
+}
+
+function confirmDuplicate() {
+    isDuplicateConfirmed = true;
+    document.getElementById('duplicateSameModal').style.display = 'none';
+    document.getElementById('duplicateOtherModal').style.display = 'none';
+    showFieldsModal();
+}
+
+function cancelDuplicate() {
+    document.getElementById('duplicateSameModal').style.display = 'none';
+    document.getElementById('duplicateOtherModal').style.display = 'none';
+    document.getElementById('dupKeyInput').focus();
+    isDuplicateConfirmed = false;
+    isProcessing = false;
+    currentDuplicateStatus = '';
+}
+
+function showFieldsModal() {
+    document.getElementById('modalDupKeyValue').textContent = currentDupKeyValue;
+    document.getElementById('fieldsModal').style.display = 'flex';
+    const form = document.getElementById('fieldsForm');
+    form.reset();
+    // Focus on first required field, or first input if none required
+    const firstRequired = form.querySelector('input[required]');
+    const firstInput = form.querySelector('input:not([disabled])');
+    if (firstRequired) firstRequired.focus();
+    else if (firstInput) firstInput.focus();
+}
+
+function cancelFields() {
+    document.getElementById('fieldsModal').style.display = 'none';
+    document.getElementById('dupKeyInput').focus();
+    isDuplicateConfirmed = false;
+    isProcessing = false;
+    currentDuplicateStatus = '';
+}
+
+document.getElementById('fieldsForm').addEventListener('submit', function(e) {
+    e.preventDefault();
+    submitScan();
+});
+
+function submitScan() {
+    const fieldValues = {};
+    fieldValues[dupKeyFieldName] = currentDupKeyValue;
+    detailFields.forEach(field => {
+        if (!field.is_duplicate_key) {
+            const input = document.getElementById('field_' + field.field_name);
+            if (input) fieldValues[field.field_name] = input.value;
+        }
+    });
+    fetch(`/cons-sheets/session/${sessionId}/scan`, {
+        method: 'POST',
+        headers: {'Content-Type': 'application/json'},
+        body: JSON.stringify({ field_values: fieldValues, confirm_duplicate: isDuplicateConfirmed })
+    })
+    .then(r => r.json())
+    .then(data => {
+        if (data.success) {
+            document.getElementById('fieldsModal').style.display = 'none';
+            if (data.updated_entry_ids && data.updated_entry_ids.length > 0) {
+                data.updated_entry_ids.forEach(id => {
+                    const row = document.querySelector(`[data-detail-id="${id}"]`);
+                    if (row) {
+                        row.className = 'scan-row scan-row-dup_same_session';
+                        row.querySelector('.scan-row-status').innerHTML = '<span class="status-dot status-dot-blue"></span> Dup';
+                    }
+                });
+            }
+            addScanToList(data.detail_id, fieldValues, data.duplicate_status);
+            currentDupKeyValue = '';
+            isDuplicateConfirmed = false;
+            isProcessing = false;
+            currentDuplicateStatus = '';
+            document.getElementById('dupKeyInput').focus();
+        } else {
+            alert(data.message || 'Error saving scan');
+            isProcessing = false;
+        }
+    })
+    .catch(error => { console.error('Error:', error); alert('Error saving scan'); isProcessing = false; });
+}
+
+function addScanToList(detailId, fieldValues, duplicateStatus) {
+    const scansList = document.getElementById('scansList');
+    let statusClass = duplicateStatus || 'normal';
+    let statusDot = 'green', statusText = 'OK';
+    if (duplicateStatus === 'dup_same_session') { statusDot = 'blue'; statusText = 'Dup'; }
+    else if (duplicateStatus === 'dup_other_session') { statusDot = 'orange'; statusText = 'Warn'; }
+    const scanRow = document.createElement('div');
+    scanRow.className = 'scan-row scan-row-' + statusClass;
+    scanRow.setAttribute('data-detail-id', detailId);
+    scanRow.onclick = function() { openScanDetail(detailId); };
+    let cellsHtml = '';
+    detailFields.forEach(field => {
+        let value = fieldValues[field.field_name] || '-';
+        if (field.field_type === 'REAL' && value !== '-') value = parseFloat(value).toFixed(1);
+        cellsHtml += `<div class="scan-row-cell">${value}</div>`;
+    });
+    cellsHtml += `<div class="scan-row-status"><span class="status-dot status-dot-${statusDot}"></span> ${statusText}</div>`;
+    scanRow.innerHTML = cellsHtml;
+    scansList.insertBefore(scanRow, scansList.firstChild);
+    const countSpan = document.getElementById('scanListCount');
+    const scanCountSpan = document.getElementById('scanCount');
+    const newCount = scansList.children.length;
+    if (countSpan) countSpan.textContent = newCount;
+    if (scanCountSpan) scanCountSpan.textContent = newCount;
+}
+
+function openScanDetail(detailId) {
+    fetch(`/cons-sheets/session/${sessionId}/detail/${detailId}`)
+    .then(r => r.json())
+    .then(data => {
+        if (data.success) displayScanDetail(data.detail);
+        else alert('Error loading details');
+    });
+}
+
+function displayScanDetail(detail) {
+    const content = document.getElementById('scanDetailContent');
+    let statusBadge = '<span class="badge badge-success">✓ OK</span>';
+    if (detail.duplicate_status === 'dup_same_session') statusBadge = '<span class="badge badge-duplicate">🔵 Duplicate</span>';
+    else if (detail.duplicate_status === 'dup_other_session') statusBadge = '<span class="badge badge-warning">🟠 Previously Consumed</span>';
+    let detailRows = '';
+    detailFields.forEach(field => {
+        let value = detail[field.field_name] || 'N/A';
+        if (field.field_type === 'REAL' && value !== 'N/A') value = parseFloat(value).toFixed(2);
+        detailRows += `<div class="detail-row"><span class="detail-label">${field.field_label}:</span><span class="detail-value">${value}</span></div>`;
+    });
+    let editFields = '';
+    detailFields.forEach(field => {
+        let inputType = 'text', extraAttrs = '';
+        if (field.field_type === 'REAL') { inputType = 'number'; extraAttrs = 'step="0.01"'; }
+        else if (field.field_type === 'INTEGER') { inputType = 'number'; extraAttrs = 'step="1"'; }
+        else if (field.field_type === 'DATE') { inputType = 'date'; }
+        let value = detail[field.field_name] || '';
+        editFields += `<div class="form-group"><label class="form-label">${field.field_label}</label><input type="${inputType}" id="edit_${field.field_name}" class="form-input" value="${value}" ${extraAttrs}></div>`;
+    });
+    content.innerHTML = `
+        <div class="detail-section">${detailRows}
+            <div class="detail-row"><span class="detail-label">Status:</span><span class="detail-value">${statusBadge}</span></div>
+            ${detail.duplicate_info ? `<div class="detail-row"><span class="detail-label">Info:</span><span class="detail-value">${detail.duplicate_info}</span></div>` : ''}
+            <div class="detail-row"><span class="detail-label">Scanned:</span><span class="detail-value">${detail.scanned_at} by ${detail.scanned_by_name}</span></div>
+        </div>
+        <div class="detail-section"><h4 class="detail-section-title">Edit Scan</h4><div class="detail-form">${editFields}
+            <div class="form-group"><label class="form-label">Comment</label><textarea id="editComment" class="form-textarea" rows="3">${detail.comment || ''}</textarea></div>
+        </div></div>
+        <div class="detail-actions">
+            <button class="btn btn-secondary" onclick="closeScanDetail()">Cancel</button>
+            <button class="btn btn-danger" onclick="deleteDetail(${detail.id})">Delete</button>
+            <button class="btn btn-primary" onclick="saveDetail(${detail.id})">Save Changes</button>
+        </div>`;
+    document.getElementById('scanDetailModal').style.display = 'flex';
+}
+
+function closeScanDetail() { document.getElementById('scanDetailModal').style.display = 'none'; }
+
+function saveDetail(detailId) {
+    const fieldValues = {};
+    detailFields.forEach(field => {
+        const input = document.getElementById('edit_' + field.field_name);
+        if (input) fieldValues[field.field_name] = input.value;
+    });
+    const comment = document.getElementById('editComment').value;
+    fetch(`/cons-sheets/session/${sessionId}/detail/${detailId}/update`, {
+        method: 'POST',
+        headers: {'Content-Type': 'application/json'},
+        body: JSON.stringify({ field_values: fieldValues, comment: comment })
+    })
+    .then(r => r.json())
+    .then(data => {
+        if (data.success) { closeScanDetail(); location.reload(); }
+        else alert(data.message || 'Error updating');
+    });
+}
+
+function deleteDetail(detailId) {
+    if (!confirm('Delete this scan?')) return;
+    fetch(`/cons-sheets/session/${sessionId}/detail/${detailId}/delete`, {
+        method: 'POST',
+        headers: {'Content-Type': 'application/json'}
+    })
+    .then(r => r.json())
+    .then(data => {
+        if (data.success) { closeScanDetail(); location.reload(); }
+        else alert(data.message || 'Error deleting');
+    });
+}
+
+function exportToExcel() { 
+    window.location.href = `/cons-sheets/session/${sessionId}/export?format=xlsx`;
+}
+
+document.addEventListener('keydown', function(e) {
+    if (e.key === 'Escape') {
+        document.getElementById('fieldsModal').style.display = 'none';
+        document.getElementById('duplicateSameModal').style.display = 'none';
+        document.getElementById('duplicateOtherModal').style.display = 'none';
+        document.getElementById('scanDetailModal').style.display = 'none';
+        document.getElementById('dupKeyInput').focus();
+    }
+});
+</script>
+{% endblock %}

templates/cons_sheets/staff_index.html

@@ -0,0 +1,166 @@
+{% extends "base.html" %}
+
+{% block title %}Consumption Sheets - ScanLook{% endblock %}
+
+{% block content %}
+<div class="dashboard-container">
+    <div class="page-header">
+        <div>
+            <a href="{{ url_for('home') }}" class="breadcrumb">← Back to Home</a>
+            <h1 class="page-title">Consumption Sheets</h1>
+            <p class="page-subtitle">Scan and record lot consumption</p>
+        </div>
+    </div>
+
+    <!-- New Session Button -->
+    <div class="new-session-section">
+        <h2 class="section-title">Start New Session</h2>
+        <div class="process-buttons">
+            {% for p in processes %}
+            <a href="{{ url_for('cons_sheets.new_session', process_id=p.id) }}" class="btn btn-primary">
+                <span class="btn-icon">+</span> {{ p.process_name }}
+            </a>
+            {% endfor %}
+            {% if not processes %}
+            <p class="empty-text">No process types configured yet. Contact your administrator.</p>
+            {% endif %}
+        </div>
+    </div>
+
+    <!-- Active Sessions -->
+    {% if sessions %}
+    <div class="section-card">
+        <h2 class="section-title">📋 My Active Sessions</h2>
+        <div class="sessions-list">
+            {% for s in sessions %}
+            <div class="session-list-item-container">
+                <a href="{{ url_for('cons_sheets.scan_session', session_id=s.id) }}" class="session-list-item">
+                    <div class="session-list-info">
+                        <h3 class="session-list-name">{{ s.process_name }}</h3>
+                        <div class="session-list-meta">
+                            <span>Started: {{ s.created_at[:16] }}</span>
+                            <span>•</span>
+                            <span>{{ s.scan_count or 0 }} lots scanned</span>
+                        </div>
+                    </div>
+                    <div class="session-list-action">
+                        <span class="arrow-icon">→</span>
+                    </div>
+                </a>
+                <button class="btn-archive" onclick="archiveSession(this)" data-id="{{ s.id }}" data-name="{{ s.process_name }}" title="Archive this session">
+                    🗑️
+                </button>
+            </div>
+            {% endfor %}
+        </div>
+    </div>
+    {% else %}
+    <div class="empty-state">
+        <div class="empty-icon">📝</div>
+        <h2 class="empty-title">No Active Sessions</h2>
+        <p class="empty-text">Start a new session by selecting a process type above</p>
+    </div>
+    {% endif %}
+</div>
+
+<style>
+.new-session-section {
+    background: var(--color-surface);
+    border: 2px solid var(--color-border);
+    border-radius: var(--radius-lg);
+    padding: var(--space-xl);
+    margin-bottom: var(--space-xl);
+}
+
+.process-buttons {
+    display: flex;
+    flex-wrap: wrap;
+    gap: var(--space-md);
+    margin-top: var(--space-md);
+}
+
+.section-card {
+    margin-top: var(--space-xl);
+}
+
+.session-list-item-container {
+    display: flex;
+    align-items: stretch;
+    gap: var(--space-sm);
+    margin-bottom: var(--space-sm);
+}
+
+.session-list-item {
+    flex: 1;
+    display: flex;
+    justify-content: space-between;
+    align-items: center;
+    background: var(--color-surface);
+    border: 2px solid var(--color-border);
+    border-radius: var(--radius-md);
+    padding: var(--space-lg);
+    text-decoration: none;
+    transition: var(--transition);
+}
+
+.session-list-item:hover {
+    border-color: var(--color-primary);
+    transform: translateX(4px);
+}
+
+.session-list-name {
+    font-size: 1.25rem;
+    font-weight: 700;
+    color: var(--color-text);
+    margin: 0 0 var(--space-xs) 0;
+}
+
+.session-list-meta {
+    display: flex;
+    gap: var(--space-sm);
+    font-size: 0.875rem;
+    color: var(--color-text-muted);
+}
+
+.arrow-icon {
+    font-size: 1.5rem;
+    color: var(--color-primary);
+}
+
+.btn-archive {
+    background: var(--color-surface);
+    border: 2px solid var(--color-border);
+    border-radius: var(--radius-md);
+    padding: var(--space-md);
+    cursor: pointer;
+    font-size: 1.25rem;
+    transition: var(--transition);
+}
+
+.btn-archive:hover {
+    border-color: var(--color-danger);
+    background: rgba(255, 51, 102, 0.1);
+}
+</style>
+
+<script>
+function archiveSession(sessionId, processName) {
+    if (!confirm(`Archive this ${processName} session?\n\nYou can still view it later from the admin panel.`)) {
+        return;
+    }
+    
+    fetch(`/cons-sheets/session/${sessionId}/archive`, {
+        method: 'POST',
+        headers: {'Content-Type': 'application/json'}
+    })
+    .then(r => r.json())
+    .then(data => {
+        if (data.success) {
+            location.reload();
+        } else {
+            alert(data.message || 'Error archiving session');
+        }
+    });
+}
+</script>
+{% endblock %}

templates/counts/admin_dashboard.html

@@ -0,0 +1,102 @@
+{% extends "base.html" %}
+
+{% block title %}Inventory Counts - ScanLook{% endblock %}
+
+{% block content %}
+<div class="dashboard-container">
+    <div class="dashboard-header">
+        <div class="header-left">
+            <a href="{{ url_for('admin_dashboard') }}" class="btn btn-secondary btn-sm" style="margin-right: var(--space-md);">
+                <i class="fa-solid fa-arrow-left"></i> Back to Admin
+            </a>
+            <div>
+                <h1 class="page-title">Inventory Counts</h1>
+                <p class="page-subtitle">Manage cycle counts and physical inventory</p>
+            </div>
+        </div>
+        <div class="header-right">
+            <label class="filter-toggle" style="margin-right: var(--space-lg);">
+                <input type="checkbox" id="showArchived" {% if show_archived %}checked{% endif %} onchange="toggleArchived()">
+                <span class="filter-label">Show Archived</span>
+            </label>
+            <a href="{{ url_for('sessions.create_session') }}" class="btn btn-primary">
+                <span class="btn-icon">+</span> New Session
+            </a>
+        </div>
+    </div>
+
+    {% if sessions %}
+        <div class="sessions-grid">
+            {% for session in sessions %}
+            <div class="session-card {% if session.status == 'archived' %}session-archived{% endif %}">
+                <div class="session-card-header">
+                    <h3 class="session-name">
+                        {{ session.session_name }}
+                        {% if session.status == 'archived' %}<span class="archived-badge">ARCHIVED</span>{% endif %}
+                    </h3>
+                    <span class="session-type-badge session-type-{{ session.session_type }}">
+                        {{ 'Full Physical' if session.session_type == 'full_physical' else 'Cycle Count' }}
+                    </span>
+                </div>
+
+                <div class="session-stats">
+                    <div class="stat-item">
+                        <div class="stat-value">{{ session.total_locations or 0 }}</div>
+                        <div class="stat-label">Total Locations</div>
+                    </div>
+                    <div class="stat-item">
+                        <div class="stat-value">{{ session.completed_locations or 0 }}</div>
+                        <div class="stat-label">Completed</div>
+                    </div>
+                    <div class="stat-item">
+                        <div class="stat-value">{{ session.in_progress_locations or 0 }}</div>
+                        <div class="stat-label">In Progress</div>
+                    </div>
+                </div>
+
+                <div class="session-meta">
+                    <div class="meta-item">
+                        <span class="meta-label">Created:</span>
+                        <span class="meta-value">{{ session.created_timestamp[:16] }}</span>
+                    </div>
+                    <div class="meta-item">
+                        <span class="meta-label">By:</span>
+                        <span class="meta-value">{{ session.created_by_name }}</span>
+                    </div>
+                </div>
+
+                <div class="session-actions">
+                    <a href="{{ url_for('sessions.session_detail', session_id=session.session_id) }}" class="btn btn-secondary btn-block">
+                        View Details
+                    </a>
+                </div>
+            </div>
+            {% endfor %}
+        </div>
+    {% else %}
+        <div class="empty-state">
+            <div class="empty-icon">📋</div>
+            <h2 class="empty-title">No Active Sessions</h2>
+            <p class="empty-text">Create a new count session to get started</p>
+        </div>
+    {% endif %}
+</div>
+
+<script>
+function toggleArchived() {
+    const checked = document.getElementById('showArchived').checked;
+    window.location.href = '{{ url_for("counting.admin_dashboard") }}' + (checked ? '?show_archived=1' : '');
+}
+</script>
+
+<style>
+.dashboard-header {
+    display: flex;
+    justify-content: space-between;
+    align-items: center;
+    margin-bottom: var(--space-xl);
+}
+.header-left { display: flex; align-items: center; }
+.header-right { display: flex; align-items: center; }
+</style>
+{% endblock %}